In-House Production Processes

Forging*

Forging*

In the realm of metalworking, forging stands out as a transformative process, shaping metals through applied pressure. Within the specialized domain of surgical instrument manufacturing, drop forging emerges as the prevalent method. Here, stainless steel of diverse grades undergoes heating to precise temperatures before being delicately maneuvered between two dies, crafting instruments with unparalleled precision and reliability.

Anealing*

Anealing*

The annealing process in the realm of Beauty Teck's instrument crafting is a pivotal step in the journey toward perfection. This delicate procedure involves subjecting the forged instruments to controlled heating and subsequent slow cooling, imbuing them with enhanced ductility and resilience. By relieving internal stresses and refining the microstructure, annealing ensures that each instrument achieves optimal strength and durability, ready to withstand the rigors of medical practice with unwavering precision. This meticulous craftsmanship, synonymous with Beauty Teck's legacy of excellence, elevates every instrument to a pinnacle of quality and performance, setting the standard for the industry at large.

Milling

Milling

In the intricate world of instrument crafting, milling emerges as a pivotal process for sculpting complex shapes and ornate patterns. Beauty Teck, renowned for its dedication to precision, harnesses cutting-edge milling machines to weave intricate designs onto each instrument, transforming stainless steel into works of functional artistry.

Filing / Inspection

Filing / Inspection

In the intricate artistry of instrument crafting, certain pieces demand an extra touch of finesse. For these, Beauty Teck's artisans employ specialized techniques such as filling or welding, meticulously sculpting smooth surfaces or seamlessly joining intricate components. With dedicated equipment designed for precision, each instrument undergoes a transformation, culminating in a flawless union of form and function. Following this delicate process, stringent inspections ensue, ensuring every fill and weld is executed to perfection, leaving no room for imperfection in Beauty Teck's quest for excellence.

Heat Treatment*

Heat Treatment*

Each meticulously forged instrument undergoes a tailored heat treatment regimen, meticulously calibrated to enhance its strength, hardness, and intrinsic characteristics. This bespoke process, tailored to the instrument's individual needs, may encompass quenching, tempering, or annealing techniques. Following this, the hardened instrument is gently reheated at precise lower temperatures, a carefully orchestrated dance designed to alleviate internal stresses while fortifying toughness and enhancing ductility. This meticulous craftsmanship ensures each instrument emerges not just functional, but imbued with resilience and precision, ready to serve with unwavering reliability.

Hardness Test

Hardness Test

In the meticulous pursuit of excellence, Beauty Teck employs a rigorous hardness testing process to ensure the quality and durability of each instrument. This meticulous procedure involves subjecting the instruments to controlled pressure or indentation, gauging their resistance to deformation. Utilizing specialized equipment and precise methodologies, skilled technicians meticulously measure the hardness of the instruments, providing invaluable insights into their structural integrity and performance capabilities. This comprehensive approach to quality control guarantees that every Beauty Teck instrument meets and exceeds the highest standards of hardness, reliability, and precision, earning the trust of practitioners worldwide.

Snaffing Fitting

Snaffing Fitting

In the intricate world of instrument refinement, snaffling takes center stage as the meticulous process employed to delicately eliminate any imperfections, ensuring each surface is smooth and flawless. Following this meticulous treatment, the instruments are meticulously assembled, each component fitting together with seamless precision, a testament to the uncompromising standards of craftsmanship upheld by Beauty Teck.

Rough Polishing

Rough Polishing

Upon completing the heat treatment, the instruments embark on the next phase of their transformation journey: polishing. This intricate process, executed with precision and care, unveils the rough yet elegant satin finish that defines Beauty Teck's signature aesthetic. Employing state-of-the-art equipment and refined techniques, each instrument undergoes a meticulous polishing ritual, ensuring a uniform and lustrous sheen across the entire collection. This dedication to detail elevates Beauty Teck's instruments to a level of unparalleled craftsmanship, where every surface gleams with a distinct brilliance, ready to adorn the hands of skilled practitioners worldwide.

Electrolyte Polishing

Electrolyte Polishing

Electrolytic Polishing, sometimes referred to as Electrolytic CMP or E-CMP, is a comprehensive metal finishing process that combines the principles of chemical mechanical polishing (CMP) with electro-dissolution techniques. This method enhances the surface finish by chemically and mechanically polishing the metal while simultaneously using an electrical current to dissolve and remove surface material, resulting in a smoother and more refined finish.

Incoming QA Inspection 4%

Incoming QA Inspection 4%

Upon the completion of the meticulous polishing ritual, a select few instruments undergo the scrutiny of Beauty Teck's uncompromising quality control. With exacting precision, 4% of the instruments are chosen at random for a rigorous inspection, ensuring that each piece meets the exacting standards set forth by the craftsmen. This meticulous process guarantees that every instrument leaving the workshop not only meets but exceeds the expectations of precision and perfection, a testament to Beauty Teck's unwavering commitment to excellence.

Ultrasonic Cleaning

Ultrasonic Cleaning

In first stage of refinement, Beauty Teck's instruments undergo a transformational cleansing ritual, propelled by the cutting-edge technology of ultrasonic cleaning machines. These marvels of modern engineering harness the power of high-frequency sound waves to delicately strip away any lingering impurities – be it dirt, oil, or debris – leaving the instruments immaculately pristine. This bespoke process ensures that each instrument emerges not just cleansed, but rejuvenated, ready to embark on its journey to the skilled hands of practitioners worldwide, bearing the hallmark of Beauty Teck's unwavering dedication to excellence.

QC Inspection 100%

QC Inspection 100%

In Beauty Teck's realm of exacting standards, the final stage of refinement involves a meticulous QC Inspection 100%, where every instrument undergoes a comprehensive examination to guarantee flawless assembly and steadfast integrity. With unwavering attention to detail, each component is scrutinized under the discerning gaze of skilled inspectors, ensuring no part is left unchecked and no detail overlooked. This bespoke process, meticulously crafted to perfection, serves as the ultimate assurance of Beauty Teck's commitment to delivering instruments of unparalleled quality, ready to embark on their noble mission in the hands of discerning practitioners worldwide.

Function Test

Function Test

Boil Test

Boil Test

A boil test is performed on surgical instruments to detect any corrosion that may be present. This corrosion can occur due to faults in the manufacturing process or issues with the material composition, both of which can disrupt the passivation layer applied to the surfaces of the instruments. The test helps identify whether these potential flaws have compromised the integrity of the instruments, ensuring that they meet the necessary standards for safe medical use.

Passivation

Passivation

Passivation is a commonly employed metal finishing technique to prevent corrosion in stainless steel. The process involves using nitric acid or citric acid to remove free iron from the surface. This chemical treatment results in the formation of a protective oxide layer that is less prone to reacting with air, thereby reducing the likelihood of corrosion.

Sandblasting

Sandblasting

Sandblasting is a technique used to smooth and clean a hard surface by propelling solid particles at high speeds using compressed air. There are two types of sandblasters: “Suction”/“Siphon” systems and “Pressure” blast systems. Additionally, sandblasters come in two main forms: blast cabinets and portable blasters.

Smooth Polishing

Smooth Polishing

Sharping

Sharping

Final Ultrasonic Cleaning

Final Ultrasonic Cleaning

In the final stage of refinement, Beauty Teck's instruments undergo a transformational cleansing ritual, propelled by the cutting-edge technology of ultrasonic cleaning machines. These marvels of modern engineering harness the power of high-frequency sound waves to delicately strip away any lingering impurities – be it dirt, oil, or debris – leaving the instruments immaculately pristine. This bespoke process ensures that each instrument emerges not just cleansed, but rejuvenated, ready to embark on its journey to the skilled hands of practitioners worldwide, bearing the hallmark of Beauty Teck's unwavering dedication to excellence.

QC Inspection After Polishing 100%

QC Inspection After Polishing 100%

Filing Function Inspection

Filing Function Inspection

Etching/Laser Marking

Etching/Laser Marking

In the final touch of individuality and prestige, Beauty Teck employs the artistry of etching to bestow each instrument with its own unique identity or branded insignia. Utilizing bespoke equipment and refined techniques, this transformative process delicately imprints a signature mark onto every piece, ensuring a lasting legacy of craftsmanship and distinction. With each etch, Beauty Teck's instruments not only bear their hallmark of excellence but also carry the essence of their heritage, ready to make their mark in the hands of practitioners around the globe.

Cleaning

Cleaning

Identification Color Coating

Identification Color Coating

Innovative and forward-thinking, 'Beauty Teck' leads the industry with its range of durable, aesthetically pleasing color-coating options for surgical instruments. Their advanced solutions are designed to withstand sterilization processes while maintaining vibrant colors. Incorporating color-coded instruments streamlines operations, reducing errors and enhancing efficiency in healthcare facilities. With 'Beauty Teck,' modernizing surgical environments is seamless, benefiting both professionals and patients alike.

Gold Plating

Gold Plating

disinfection (IPA) 100%

disinfection (IPA) 100%

Clean Room Packing

Clean Room Packing

EO Sterilization*

EO Sterilization*

Sterile QC Inspection 100%

Sterile QC Inspection 100%

Packing & Box Labeling

Packing & Box Labeling

QA Inspection 4%

QA Inspection 4%

Shipping

Shipping